Panel lamination: ultimate technologies and benefits

10 June, 2025

Panel lamination is one of many finishing techniques that is gaining ground, especially with manufacturers of furniture. In particular, lamination appeals to large manufacturers because the variety of decorative effects have few limits, broadening the choice for their own customers.

The lamination process

Lamination is performed by applying a adhesive layer to the decorative material which usually comes in the form of a flexible reel of material.

Once this has been done, the material is applied to the substrate with appropriate pressure and trimmed to suit the panel’s size. Sometimes the decorative foil also covers and protects the rounded edges.

Considering the substrate is often plywood, chipboard, MDF or similar derivatives of wood, the lamination process embellishes what may be seen as a cheaper substrate than hardwood.

Why invest in a laminating machine or line for panels?

Flat panels made of PVC, metal, wood and its derivatives for interior and exterior use can be finished using this technique. One of the advantages is the protection of the substrate that is provided by the foil, but there are more benefits. The process is highly efficient, the absence of paints makes lamination a sustainable option and the number of decorative patterns is far more than a simple choice of colour.

Düspohl lamination equipment has its own advantages, starting from the fact that we build all parts of the line. This includes the pre-melter as well as the glue application system and after the lamination stage, the separation unit. Full integration between the different machines that perform different operations leads to superior efficiency, lower costs and consistent quality.

This makes you self-sufficient in terms of the processing stages, so you no longer need to relay on third party suppliers for certain operations. You benefit from total control over the process (fewer reworks), over the schedule (no more delays), over the special requests (greater flexibility). All of which builds trust as a basis for long-term partnership with your customers.

Panel lamination and sustainability

As a finishing technique, lamination is more sustainable than spray coating or roller coating with paints, especially solvent-based lacquers. Besides, we have conceived our lines to reduce energy consumption. The laminating lines we build feature components that generate electricity that is repurposed for other functions.

Additionally, the eco-friendly aspect of using hot melt glue, which is formaldehyde-free, contributes to your overall sustainability. Lastly, the heating of the rollers is done electrically without oil; cleaner and more efficient.

All this adds up to being perceived as a greener company, reaping the benefits of this image on your market.

Flat panel lamination: the perfect answer for each type of application

We at Düspohl build all sorts of profile-wrapping and laminating solutions, creating complete lines for your needs. Let’s take a look at the solutions that concern flat lamination of panels and wide profiles.

PowerWrap Wide

Alongside a selection PowerWrap Wood machines – great for plinth panels, skirting boards, doorframe panels – that are ideal for working widths up to 550 mm. and run at speeds of up to 100 metres/min., PowerWrap Wide is a solution for 700, 1000 and 1400 mm. working widths and laminates top and bottom simultaneously, if required.

Panels made of PVC, CPL, metal or wood and wood derivatives can be processed on PowerWrap Wide.

MultiWrap Wide

This solution laminates boards and panels made from wood composites or PVC with decorative materials on reels, performing surface and edge lamination in a single pass. It is available in 700- or 1000-mm. working widths, and suits panelling, windowsills, kitchen cabinet doors and other flat panels.

XPress Parquet 400R

This is an automated all-in-one solution to produce parquet flooring and an ideal choice for obtaining two parquet layers at up to 80 metres/min.

Flat-Lam 1300R

Laminate wooden doors, door skins with roll material made of CPL, paper, PVC foils, PET foils or PP foils. High-gloss sheet material made of PMMA or acrylic or HPL can also be used. As it uses PUR hot melt glue made of 100% solid material, the boards will keep their shape after pressing, avoiding any deformation.

Our team is at your disposal

If you are interested in a lamination line, we would start by listening to your exact needs and objectives. Our experts are at your disposal to work out how to improve your efficiency, save on energy costs or increase your output. Let’s personalise your line and ensure you receive all the service support required.