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unwinding-systems

Unwinding systems

Duespohl’s unwinding units have been designed to help their users to reduce downtimes thanks to multiple reel systems. Also, they ensure high quality wrapping results thanks to constant tension.

All the advantages of unwinding systems

Working with a simple unwinding station means that every reel change requires the entire process to stop and restart, even if the profile geometry stays the same. Multiple downtimes add up to a major loss of productivity. A double unwinding station, which can also be a retrofit component, helps to reduce downtimes and the waste of adhesive, work pieces and surface material. 
A double unwinding station with manual reel change has a great benefit-cost ratio and is suitable for offline profile wrappers. Connected machines require an automatic solution to control the entire line  when slowing down for the reel change. Also, their control systems allow you to program how many meters of which colour you would like to produce. When working with the same colour, they automatically recognise when one reel ends and switch to the other one. 
All types of unwinding units benefit from tension control that adapts the breaking force independently from the diameter of the reel and therefore prevents stretching or damage of the foil. 

Choosing the right unwinding system for your needs

ReelWizard

ReelWizard

The automatic reel changing system ReelWizard cannot exactly do magic, but there‘s no doubt it will remarkably increase the productivity of the wrapping industry.
It even makes batch size „one“ possible: Each subsequent profile can be wrapped with a different foil while producing at a normal pace. This way, our new solution minimizes downtimes due to reel changes. As a result, it will increase productivity, flexibility and your ROI.

Ideal for

  • Window profiles
  • Other PVC profiles

ReelChange Wood

ReelChange Wood

Double unwinding station with automatic reel change and diameter dependent tension control for up to 33% more productive capacity!

Ideal for

  • MultiWrap Wood
  • PowerWrap Wood
  • MultiWrap Wide
  • PowerWrap Wide
ReelChange Window

ReelChange Window

The new reel changing system ReelChange Window is an easy-to-use solution to change surface materials without interrupting production. 

Ideal for

  • PVC foil and other types of foil
  • simultaneous wrapping of both sides
Double unwinding station

Double unwinding station

The double unwinding station with manual change of surface material allows you to switch from one decorative material to another without interrupting the production. It works with the common wrapping materials and is equipped with the tension control system, just like the single unwinding station.

Ideal for

  • EasyWrap Wood
  • MultiWrap Wood
  • EasyWrap Window
  • MultiWrap Window
  • offline applications
Single unwinding station

Single unwinding station

The simple unwinding station with automatic tension control works with all kinds of wrapping material. It guarantees high process safety, since it prevents tearing and unintended running of decorative material after a stop. 

Ideal for

  • EasyWrap Window
  • EasyWrap Wood

Do you need advice to choose the best unwinding systems for you?

We’ll help you find the best solution for your project